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Core Machines

CHS Core Machine, Start-Up Core Machine, High-Speed Core Machine

CHS Core Machine
High Speed Core Machine
Start-Up Core Machine
CHS Core Machine

The CHS Core Machine

The CHS Core Machine cuts liners into strands and with the help of the packing section the strands of paper liners are produced into a continuous honeycomb paper core.

CHS Core Machine Sections: 
Includes Pull Expansion Table and Core Ramp for core expansion and placing into core cart. The Pull Expansion Table Section is 10′ long by 74″ wide at the pull rollers. Pull Rollers are top and bottom driven by a 2 HP Gear Box with A.C inverter controller. Drive rollers are rubber coated. Top roller is hand adjusted. Swing down platform is air operated by Air Cylinder and hand Control Valve. The core ramp feeds core up into Core rack from Core expansion section. The core ramp is driven by a 1 HP 20:1 Right Angle Gear Box with A.C. Inverter Speed Control. The Glue Section is double filtered at in-coming line at each Glue Manifold.  Each Manifold is controlled with Air Solenoid for off/on supply of glue to Manifold.  Glue Meter, Glue Regulator, Glue Pump and Slab Interrupter supplied.  Manifolds extrude glue to liners.  Includes standard copper manifolds for seven cell sizes, platforms and Manifold Clean Up Sink.  Roll Stands to accommodate 2 rolls, 4 rolls or 6 rolls.  Roll Stand is adjustable with Horton 8″ Drum Brake Assemblies for Roll Brakes with Roll Brake Air Controls and Tidland Roll Shafts.

Cutting Head Assembly and Drives

73″ Flying Shear Blade with Auto-Lube System. 30 HP AC Vector Drive. 10 HP Motor to Paper Pull Rolls.  Touch Screen with Allen Bradley PLC Processor. Paper Trimmer to trim core width for two 24″-36″ strands. Crankshaft Assembly, Top Pull Roll Assembly, and Complete Cutting Head. Three (3) sets of blades. Packing Section consists of the following: Two Duff-Norton Actuators, A.C. Inverter.  Inverters will be push button on each side of Packing Section for fine adjustments, as well as, up and down. Aluminum Push Plate mounted on Flying Blade Holder to push core out of the packing Section.

High Speed Core Machine

The High Speed Core Machine

This paper honeycomb machine, Patent #6,858,109, cuts liners into strands and with the help of the packing section the strands of paper liners are produced into a continuous honeycomb paper core.

Cutting Head Assembly and Drives (Patent 6,858,109)
73″ Flying shear Blade with Auto-Lube System. 30 H.P. on Flying Blade. 15 H.P. on Paper Feed Roll Assembly. Allen Bradley Drives with Panel View and PLC Control. Crankshaft Assembly, Top Pull Roll Assembly, and Complete Cutting Head. Three (3) sets of blades. (Can Accommodate all custom core machine widths such as 84″, 104″ & 110″.)

Motorized Packing Section
Two (2) Duff Norton Acutators, A.C. Inverter, Push Buttons on each side of the packing section for rapid adjustments, as well as manual override. Aluminum Push Plate mounted on Flying Blade Holder to push core out of packing section. Top of packing section cut out to match push plate. Can change core height without changing Bars or Plate.

Core Ramp to feed core from Cutting Head Section to core cart or box.  Core Ramp is driven by 1 1/2 HP, 20:1 Right Angle Gear Box with A.C. Inverter Speed Control.  Drive Belt for Ramp is 60″ wide. Rough Top Belt.

Glue Section to accommodate 2 rolls, 4 rolls or 6 rolls. Glue is double filtered at in-coming line at each Glue Manifold.  Each Manifold is controlled with Air Solenoid for off/on supply of glue to Manifold.  Glue Meter, Glue Regulator, and Glue Pump supplied.  Manifolds extrude glue to liners. Includes standard copper manifolds for six cell sizes, platforms and Manifold Clean-Up Sink.

Roll Stands to accommodate 2 rolls, 4 rolls or 6 rolls.  Roll Stand is adjustable with Horton 8″ Drum Brake Assemblies for Roll Brakes with Roll Brake Air Controls and Tidland Roll Shafts.

Core Machine Options

Core Slitter – Located after the Glue Section of the core machine. a 2 bar slitter, manual adjustment for blade spacing with a total of 3 blades. 1 HP, 20:1 Gear Motor Drive. Knife blade size: 200mm x 80 mm.

Core Block Interrupter – Creates blocks, located on the glue section of the core machine. Automatic after customer programs the amount of cuts (strokes on the machine) desired. After the count is entered, the interrupter will lift the manifold from the paper, and at that point, skips a glue line that creates the block.

Arbor Saw and Pull Roller – 10 HP Motor, hookup for dust collector, Automatic Feed Control with Variable speed drives. Joyce Jack Adjustable Core Guides. Pull roller pushes core through blades. Blades: 100mm x 27mm x 2mm thick. The blades are adjustable from 0 to .200 (Depth of Cut)

Core Stacker – “Intended for use with all Core Machines” The core stacker will stack core into carts or boxes and is capable of handling all core sizes and thicknesses. The core is under full mechanical control at all times. The use of exit transport carts will enable the system to make cart or box changes without stopping the core machine. Also includes the use of a 1 ton scissor lift to elevate the cart to stacker height. Can customize to accommodate any size carton box. Stacker may need modifications to accommodate CHS Core Machines.

Start-Up Core Machine

The Start-Up Core Machine

This paper honeycomb machine, Patent #6,858,109, cuts liners into strands and with the help of the packing section the strands of paper liners are produced into a continuous honeycomb paper core.

Cutting Head Assembly and Drives (Patent 6,858,109)
73″ Flying Shear Blade with Auto-Lube System. 30 H.P. on Flying Blade. 10 H.P. Motor with 30:1 Right Angle Gear Box on Paper Drive. Vector Drives with Allen Bradley Panel View 400 Plus. Complete Cutting Head. Three (3) sets of blades. Packing Section is hand adjusted. Aluminum Push Plate is on Shear Blade Assembly. Core Pull Section, Ramp Table and Shoots to take core form machine to core carts or boxes.

Glue Section to accommodate 2 rolls, 4 rolls or 6 rolls.  Glue is double filtered at in-coming line at each Glue Manifold.  Each Manifold is controlled with Air Solenoid for off/on supply of glue to Manifold.  Glue Meter, Glue Regulator and Glue Pump supplied.  Manifolds extrude glue to liners.  Includes standard copper manifolds for six cell sizes, Platforms and Manifold Clean-Up Sink.

Roll Stands to accommodate 2 rolls, 4 rolls or 6 rolls.  Roll Stand is adjustable with Horton 8″ Drum Brake Assemblies for Roll Brakes with Roll Brake Air Controls and Tidland Roll Shafts.

Core Machine Options

Core Slitter – Located after the Glue Section of the core machine. a 2 bar slitter, manual adjustment for blade spacing with a total of 3 blades. 1 HP, 20:1 Gear Motor Drive. Knife blade size: 200mm x 80 mm.

Core Block Interrupter – Creates blocks, located on the glue section of the core machine. Automatic after customer programs the amount of cuts (strokes on the machine) desired. After the count is entered, the interrupter will lift the manifold from the paper, and at that point, skips a glue line that creates the block.

Arbor Saw and Pull Roller – 10 HP Motor, hookup for dust collector, Automatic Feed Control with Variable speed drives. Joyce Jack Adjustable Core Guides. Pull roller pushes core through blades. Blades: 100mm x 27mm x 2mm thick. The blades are adjustable from 0 to .200 (Depth of Cut)

Core Stacker – “Intended for use with all Core Machines” The core stacker will stack core into carts or boxes and is capable of handling all core sizes and thicknesses. The core is under full mechanical control at all times. The use of exit transport carts will enable the system to make cart or box changes without stopping the core machine. Also includes the use of a 1 ton scissor lift to elevate the cart to stacker height. Can customize to accommodate any size carton box. Stacker may need modifications to accommodate CHS Core Machines.

Call us today at (219) 362-2278 or email us at [email protected]

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